Cases

COOLBIT's Offline Heat Exchanger for Energy-Efficient Cooling in Metal Grinding and Processing Indus

COOLBIT's Offline Heat Exchanger for Energy-Efficient Cooling in Metal Grinding and Processing Indus

Issue: Our client, a leader in the metal grinding and processing industry, sought an energy-efficient cooling solution for their gantry milling machines to reduce electricity costs. The machines generated significant heat during operation, requiring an effective cooling method without compromising performance. Solution: COOLBIT's Offline Heat Exchanger technology was selected as the ideal solution for their cooling needs. This innovative system offered superior energy efficiency and optimal performance. Results: 1. Remarkable Energy Savings: By adopting COOLBIT's Offline Heat Exchanger technology, they achieved exceptional energy savings. The system efficiently captured and dissipated heat, resulting in a significant 90% reduction in electricity costs associated with cooling. 2. Enhanced Equipment Performance: The Offline Heat Exchanger system maintained optimal operating temperatures for the gantry milling machines, preventing overheating and ensuring consistent performance. This contributed to increased equipment reliability, minimizing the risk of breakdowns and downtime. 3. Environmental Sustainability: Our client implementation of COOLBIT's energy-efficient cooling solution aligned with their commitment to environmental sustainability. The substantial reduction in electricity consumption significantly reduced their carbon footprint and supported their overall green initiatives. 4. Cost Savings and ROI: The substantial decrease in electricity costs had a positive impact on our client's financials. The investment in COOLBIT's energy-saving technology provided a favorable return on investment (ROI), contributing to the company's profitability.
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Gun Drilling Temperature Control with OCS (Air-Cooled Oil Cooler)

Gun Drilling Temperature Control with OCS (Air-Cooled Oil Cooler)

Issue: A prominent gun drilling company, faced challenges in maintaining optimal temperatures during the gun drilling process. The high heat generated during drilling operations negatively impacted machining accuracy and tool life. They sought a solution to effectively control the temperature and enhance drilling performance. Solution: COOLBIT introduced its Air-Cooled Oil Cooler (OCS) technology as the ideal solution to address our customer gun drilling temperature control needs. The OCS system efficiently regulated and maintained the temperature at approximately 30°C, enabling improved drilling accuracy and prolonging tool life. Results: 1. Improved Drilling Accuracy: The implementation of COOLBIT's Air-Cooled Oil Cooler (OCS) technology significantly improved drilling accuracy for ABC Manufacturing. By controlling the temperature at approximately 30°C, the system reduced heat-related distortions, resulting in more precise drilling and improved product quality. 2. Prolonged Tool Life: The OCS system's efficient temperature control played a crucial role in extending tool life. By maintaining a stable and controlled temperature, our customer experienced reduced tool wear, resulting in longer-lasting tools and reduced tooling costs. 3. Enhanced Productivity: The precise temperature control provided by COOLBIT's OCS system led to improved machining efficiency and increased productivity. The stable temperature reduced the need for frequent interruptions for tool changes or adjustments, resulting in optimized production throughput. 4. Reliable and Efficient Cooling: COOLBIT's Air-Cooled Oil Cooler (OCS) technology offered reliable and efficient cooling for our customer's gun drilling operations. The system effectively dissipated heat generated during drilling, preventing overheating and associated issues while ensuring consistent performance.
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